Functional integration approaches via laser powder bed processing

Research output: Contribution to journalResearch articleContributedpeer-review

Contributors

  • J. Moritz - , Fraunhofer Institute for Material and Beam Technology (Author)
  • A. Seidel - , Fraunhofer Institute for Material and Beam Technology (Author)
  • B. Braun - , Space Structures GmbH (Author)
  • A. Brandao - , ESTEC - European Space Research and Technology Centre (Author)
  • L. Pambaguian - , ESTEC - European Space Research and Technology Centre (Author)
  • B. Köhler - , Fraunhofer Institute for Ceramic Technologies and Systems (Author)
  • M. Barth - , Fraunhofer Institute for Ceramic Technologies and Systems (Author)
  • M. Riede - , Fraunhofer Institute for Material and Beam Technology (Author)
  • E. López - , Fraunhofer Institute for Material and Beam Technology (Author)
  • F. Brückner - , Chair of Laser and Surface Technology, Institute of Manufacturing, Fraunhofer Institute for Material and Beam Technology, Luleå University of Technology (Author)
  • C. Leyens - , Institute of Materials Science, Chair of Materials Technology, Fraunhofer Institute for Material and Beam Technology, TUD Dresden University of Technology (Author)

Abstract

Additive manufacturing design rules are different from those of conventional fabrication techniques. These allow geometries that would not be possible to achieve otherwise. One example of application is the integration of functional parts as part of the manufacturing process. Conceivable applications range from mechanical functions like integration of moving parts or thermodynamic functions, for example, cooling channels or incorporation of electric circuits for electrical functionalization [J. Glasschroeder, E. Prager, and M. F. Zaeh, Rapid Prototyping J. 21, 207-215 (2015)]. Nevertheless, the potential of functional integration using powder-bed processes is far from being exhausted. The present approach addresses the generation of inner cavities and internal structures of titanium-based parts or components by the use of selective laser melting. This paper focusses on the investigation of voids and cavities regarding their capabilities to add new functions to the material. To this end, comprehensive characterization is performed using destructive as well as nondestructive testing methods. These include 3D scanning, computed tomography, and surface roughness measurements as well as microscopic analysis. Voids and cavities were filled with different thermoplastic materials, followed by the qualitative assessment of the mold filling and resulting material properties. Finally, applications are derived and evaluated with respect to the field of lightweight design or damping structures.

Details

Original languageEnglish
Article number022319
JournalJournal of laser applications
Volume31
Issue number2
Publication statusPublished - 1 May 2019
Peer-reviewedYes