From Single to Multi-Material 3D Printing of Glass-Ceramics for Micro-Optics

Research output: Contribution to journalReview articleContributedpeer-review

Contributors

  • Joel Arriaga-Dávila - , University of Twente (Author)
  • Cristian Rosero-Arias - , University of Twente, Instituto Tecnologico de Estudios Superiores de Monterrey (Author)
  • Dirk Jonker - , University of Twente (Author)
  • Margoth Córdova-Castro - , University of Ottawa (Author)
  • Josua Zscheile - , HETEROMERGE GmbH (Author)
  • Robert Kirchner - , Mesoscopic 3D Systems (Research Group) (cfaed), HETEROMERGE GmbH (Author)
  • Alan Aguirre-Soto - , Instituto Tecnologico de Estudios Superiores de Monterrey (Author)
  • Robert Boyd - , University of Ottawa, University of Rochester (Author)
  • Israel De Leon - , University of Ottawa, ASML Netherlands BV (Author)
  • Han Gardeniers - , University of Twente (Author)
  • Arturo Susarrey-Arce - , University of Twente (Author)

Abstract

Feynman's statement, “There is plenty of room at the bottom”, underscores vast potential at the atomic scale, envisioning microscopic machines. Today, this vision extends into 3D space, where thousands of atoms and molecules are volumetrically patterned to create light-driven technologies. To fully harness their potential, 3D designs must incorporate high-refractive-index elements with exceptional mechanical and chemical resilience. The frontier, however, lies in creating spatially patterned micro-optical architectures in glass and ceramic materials of dissimilar compositions. This multi-material capability enables novel ways of shaping light, leveraging the interaction between diverse interfaced chemical compositions to push optical boundaries. Specifically, it encompasses both multi-material integration within the same architectures and the use of different materials for distinct architectural features in an optical system. Integrating fluid handling systems with two-photon lithography (TPL) provides a promising approach for rapidly prototyping such complex components. This review examines single and multi-material TPL processes, discussing photoresin customization, essential physico-chemical conditions, and the need for cross-scale characterization to assess optical quality. It reflects on challenges in characterizing multi-scale architectures and outlines advancements in TPL for both single and spatially patterned multi-material structures. The roadmap provides a bridge between research and industry, emphasizing collaboration and contributions to advancing micro-optics.

Details

Original languageEnglish
Article number2401809
Number of pages32
JournalSmall methods
Volume9
Issue number8
Early online date4 Feb 2025
Publication statusPublished - 20 Aug 2025
Peer-reviewedYes

Keywords

Keywords

  • 3D printing, additive manufacturing, glass-ceramics, micro-optics, multi-material