Fast laser cutting of thin metal

Research output: Contribution to journalConference articleContributedpeer-review

Contributors

  • Andreas Wetzig - , Fraunhofer Institute for Material and Beam Technology (Author)
  • Patrick Herwig - , Chair of Laser-based Manufacturing, Chair of Laser and Surface Technology, Fraunhofer Institute for Material and Beam Technology (Author)
  • Jan Hauptmann - , Fraunhofer Institute for Material and Beam Technology (Author)
  • Robert Baumann - , Chair of Laser-based Manufacturing, TUD Dresden University of Technology (Author)
  • Peter Rauscher - , Fraunhofer Institute for Material and Beam Technology (Author)
  • Michael Schlosser - , Fraunhofer Institute for Material and Beam Technology (Author)
  • Thomas Pinder - , Fraunhofer Institute for Material and Beam Technology (Author)
  • Christoph Leyens - , Chair of Materials Technology, Fraunhofer Institute for Material and Beam Technology, TUD Dresden University of Technology (Author)

Abstract

Since the emergence of high power single mode fiber lasers cutting velocities of more than 100 m/min can be achieved easily on a straight cut. Results of laser fusion cutting of thin sheet metal with a 2 kW single mode fiber and 4 kW laser will be introduced. Several thicknesses of electrical sheets, aluminium sheets and high strength steel sheets have been cut with maximum speeds of 150 m/min. The cutting quality in terms of cutting edge appearance, burr formation, and kerf width has been analysed. In the case of 2D contour cutting high cutting speeds cannot be accomplished due to steady decelerating and accelerating of the cutting machine. Two alternative concepts will be presented which help to realize high cutting speeds on a contour cut: The first concept shifts the machine movement for filigree structures to high dynamic light weight linear axes whereas the second concept forbears to use cutting gases and allows therefore the usage of galvanometer driven fast mirrors to move the laser beam.

Details

Original languageEnglish
Pages (from-to)369-374
Number of pages6
Journal Procedia manufacturing
Volume29
Publication statusPublished - 2019
Peer-reviewedYes

Conference

Title18th International Conference on Sheet Metal
Abbreviated titleSHEMET 2019
Conference number18
Duration15 - 17 April 2019
Website
Degree of recognitionInternational event
LocationKU Leuven
CityLeuven
CountryBelgium

Keywords

Keywords

  • High dynamic form cutter, Laser fusion cutting, Remote laser cutting, Thin sheet metal