Extended bisection method for parameter identification of the transient heat conduction equation for thermo-elastic deformations during drilling

Research output: Contribution to journalResearch articleContributedpeer-review

Contributors

  • Janine Glänzel - , Fraunhofer Institute for Machine Tools and Forming Technology (Author)
  • Arnd Meyer - , Chemnitz University of Technology (Author)
  • Roman Unger - , Chemnitz University of Technology (Author)
  • Michael Bräunig - , Chemnitz University of Technology (Author)
  • Volker Wittstock - , Chemnitz University of Technology (Author)
  • Steffen Ihlenfeldt - , Chair of Machine Tools Development and Adaptive Controls, Fraunhofer Institute for Machine Tools and Forming Technology (Author)

Abstract

A new interdisciplinary approach is discribed to identifying unknown parameters using an extended version of the known interval bisection method. This developed method is based on the use of finite elements for calibrating the simulation calculation. The resulting thermo-elastic deformations which occur in drilling processes with impaired cooling lubrication are to be used as correction values for tool positioning in the NC control. Based on the strong impact on workpiece temperature of machining, a simulation approach is presented for calculating the temperature fields and their thermo-elastic consequences. In addition, methods are presented to correct these effects. This paper particularly deals with the temperature fields of drilling operations. Special attention is paid to the technique employed for iterative numerical determination of the unknown heat flux ηw and heat transfer coefficient γ̄ values. Finally, the data obtained from experiments are compared with those achieved by numerical simulation in order to verify the efficiency of simulation and determination of parameters.

Details

Original languageEnglish
Pages (from-to)1279-1288
Number of pages10
JournalInternational Journal of Advanced Manufacturing Technology
Volume88
Issue number5-8
Publication statusPublished - 1 Feb 2017
Peer-reviewedYes

Keywords

Keywords

  • Adaptive FE simulation, Parameter approximation, Temperature simulation in nc-drilled workpieces, Thermo-elasticity