Enhancement of the Adhesion of Wire Arc Sprayed Coatings on Carbon Fiber-Reinforced Plastic by Surface Laser Structuring

Research output: Contribution to journalResearch articleContributedpeer-review

Contributors

  • Kevin Gustke - (Author)
  • Jana Gebauer - , Fraunhofer Institute for Material and Beam Technology (Author)
  • Rico Drehmann - (Author)
  • Andres Fabian Lasagni - , Chair of Laser-based Manufacturing (Author)
  • Thomas Lampke - (Author)

Abstract

Due to their outstanding stiffness-to-weight ratio, fiber-reinforced plastics are established materials for weight reduction in the aerospace and automotive industries. To improve certain properties, such as their low thermal and electrical conductivity, metallic coatings can be applied to the polymer surface. One of the methods used for this purpose is thermal spraying. Studies have shown that the adhesion strength of metallic coatings on polymer surfaces is low. To improve the adhesion strength, the surface of the fiber-reinforced plastics was pretreated with pulsed laser-based methods. This study describes in detail the process chain, the resulting surface conditions and their effect on the adhesion strength of wire arc sprayed copper coatings in pull-off and shear tensile testing. The results show up to ~200% increase in adhesion strength for the laser-structured samples compared to the grit-blasted reference samples in the pull-off test.

Details

Original languageEnglish
Article number467
Number of pages19
JournalCoatings
Volume11
Issue number4
Publication statusPublished - Apr 2021
Peer-reviewedYes

External IDs

Scopus 85104962467

Keywords

Keywords

  • Fiber-reinforced plastic, Laser structuring, Metal-plastic hybrid, Metallization, Wire arc spraying