Distributed Functional Safety for Modular Process Plants

Research output: Contribution to book/conference proceedings/anthology/reportConference contributionContributedpeer-review

Contributors

  • Anselm Klose - (Author)
  • Florian Pelzer - (Author)
  • Mike Barth - , Pforzheim University of Applied Sciences (Author)
  • Rainer Drath - , Pforzheim University of Applied Sciences (Author)
  • Rainer Oehlert - , Dow Chemical Company (Author)
  • Silvia Vélez León - , HIMA Paul Hildebrandt GmbH (Author)
  • Alexander Horch - , HIMA Paul Hildebrandt GmbH (Author)
  • Christoph Kotsch - , Control Systems Technology BASF SE (Author)
  • Jochen Knab - , Merz GmbH & Co. KGaA (Author)
  • Bernhard Gut - , Retired Electrical Engineering for Process Automation Endress+Hauser (Author)
  • Hartmut Manske - , Merz GmbH & Co. KGaA (Author)
  • Leonhard Urbas - , Chair of Process Control Systems (Author)

Abstract

Modular process plants enable the process industry to adapt to volatile and fluctuating markets. The preferred process technology concept for these market scenarios is realized through combining pre-engineered process equipment assemblies (PEA) from different manufacturers with standardized interfaces. While the flexibility gain for this type of plants is high, the design of the safety systems of these modular plants in terms of exchangeability and compatibility is challenging. One solution could be the development of a safety-interface for PEAs to create flexible and scalable safety systems. The principles of modular basic process control are analyzed and requirements with respect to safety design are discussed. The authors provide a differentiation of the intramodular safety concept of a single PEA from the intermodular safety concept of a complete modular plant. A concept for safe and modular interaction of PEAs in a modular plant is developed and additionally validated on a basic demonstrator. Finally, from these findings, standardization requirements are provided and aspects for further research are pointed out.

Details

Original languageGerman
Title of host publication2020 25th IEEE International Conference on Emerging Technologies and Factory Automation (ETFA)
PublisherWiley-IEEE Press
Pages1381-1384
Number of pages4
Volume1
ISBN (print)978-1-7281-8957-4
Publication statusPublished - 11 Sept 2020
Peer-reviewedYes

Conference

Title2020 25th IEEE International Conference on Emerging Technologies and Factory Automation
Abbreviated titleETFA 2020
Conference number25
Duration8 - 11 September 2020
Website
Degree of recognitionInternational event
LocationTU Wien & online
CityVienna
CountryAustria

External IDs

Scopus 85093362803
ORCID /0000-0003-3954-7786/work/142243136
ORCID /0000-0001-5165-4459/work/142248224

Keywords

Keywords

  • Industries, Conferences, Process control, Standardization, Safety, Manufacturing automation