Development and characterization of a metastable Al-Mn-Ce alloy produced by laser powder bed fusion
Research output: Contribution to journal › Research article › Contributed › peer-review
Contributors
Abstract
Laser powder bed fusion (LPBF) can help to overcome two challenges occurring by casting of metastable Al alloys: (1) the high amount of casting defects and (2) the limited part size while maintaining rapid solidification of the whole cross-section. In this study, an Al92Mn6Ce2 alloy was processed crack-free without baseplate heating by LPBF. The high cooling rate during fabrication has a significant impact on the microstructure, which was characterized by SEM, TEM and XRD. The processing through LPBF causes a high amount and a strong refinement of the intermetallic Al20Mn2Ce precipitates. This leads, compared to suction-cast specimens, to a higher hardness (180 HV 5) and a higher tolerable compressive stress (>1200 MPa) associated with a pronounced plasticity without failure up to a strain of 40%. The extraordinary mechanical properties of additively manufactured Al92Mn6Ce2 can extend the possibilities of producing novel LPBF lightweight structures for potential applications under harsh conditions.
Details
Original language | English |
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Article number | 100017 |
Journal | Additive Manufacturing Letters |
Volume | 1 |
Publication status | Published - Dec 2021 |
Peer-reviewed | Yes |
Keywords
ASJC Scopus subject areas
Keywords
- AlMnCe, Laser powder bed fusion, Mechanical characterization, Metastable aluminum alloys, Rapid solidification