Decarburization and Gas Formation During Sintering of Alloyed PM Steel Components

Research output: Contribution to journalResearch articleContributedpeer-review

Contributors

  • Peter Quadbeck - , Offenburg University of Applied Sciences (Author)
  • Alexander Strauß - , Fraunhofer Institute for Manufacturing Technology and Advanced Materials (Author)
  • Thomas Weißgärber - , Chair of Powder Metallurgy, Fraunhofer Institute for Manufacturing Technology and Advanced Materials (Author)

Abstract

This study investigates the delubrication, reduction, and decarburization processes of powder metallurgical steel alloys (CrM, CrL, AHC, Mo85, SintD 35) and an unalloyed steel during sintering in a pure hydrogen atmosphere. Utilizing in-situ FTIR gas phase analysis, components with ethylenebisstearamide (EBS) as a lubricant are analyzed. EBS decomposition in steel components yields CO, CO2, H2O, and CH4, with dominant CH groups observed in the 230 °C to 480 °C range. In the temperature range between 750 °C and 850 °C, where CO formation is expected due to the reduction of surface iron oxides, CH4 is present instead, indicating that an “internal getter effect” also occurs in pre-alloyed powders. In addition, with high carbon activity, the reduction of internal iron oxides and the reduction of chromium oxides also trigger an internal getter effect. Depending on the carbon potential, these processes cause a considerable reduction in the carbon content of the powder metallurgical components. The study therefore shows that the decarburization of powder metallurgical components during the heat treatment phases prior to sintering in a 100 pct hydrogen atmosphere is less due to the mechanism of delubrication, but rather to mechanisms of carbothermal reduction.

Details

Original languageEnglish
Pages (from-to)4352–4360
JournalMetallurgical and Materials Transactions B: Process Metallurgy and Materials Processing Science
Volume55
Early online date27 Aug 2024
Publication statusE-pub ahead of print - 27 Aug 2024
Peer-reviewedYes