Crucial Role of Silica-Alumina Binder Mixtures for Hydrocarbon Cracking with ZSM-5 Additives

Research output: Contribution to journalResearch articleContributedpeer-review

Contributors

Abstract

Alumina-containing binders are widely used for the binding of catalyst particles by spray drying and calcination. As a part of the active matrix, they contribute to the catalytic performance of the resulting catalyst grain during hydrocarbon cracking. In this study, correlations are investigated using different compositions of Al- and Si-based binders (AlCl3and colloidal silica) together with kaolin as a filler and ZSM-5 zeolite as an active compound. It was demonstrated that the conversion of a 50:50 hexane mixture, the selectivity toward unsaturated hydrocarbons, and the shape-selective conversion of the hexane feed are highly dependent on the amount and distribution of alumina in binder formulations. While silica species are distributed near the outer shell of catalyst grains, the alumina species are distributed evenly as an adhesive between the catalyst compounds ZSM-5 and kaolin. An optimum amount of alumina in binder formulations results in an increasing conversion of hydrocarbon feedstock due to optimum in active-site accessibility but only a slight decrease in shape-selective properties compared to pure ZSM-5, resulting in an optimum yield of light olefins, especially propylene.

Details

Original languageEnglish
Pages (from-to)44892-44902
Number of pages11
JournalACS omega
Volume7
Issue number49
Publication statusPublished - 13 Dec 2022
Peer-reviewedYes

External IDs

ORCID /0000-0002-8928-8340/work/163292893
ORCID /0000-0001-7323-7816/work/163295519

Keywords