Cross-rolling process for manufacturing lightweight hybrid components

Research output: Contribution to journalResearch articleContributedpeer-review

Contributors

Abstract

Incremental forming processes such as cross-rolling offer great flexibility for manufacturing components. In this paper a cross-rolling process for joining hybrid components is presented. For the formation of a combined form-and force-fit joint for an assembled camshaft, two sets of work rolls form the shaft material towards a positioned hub or gear wheel. Numerical process analysis is used to identify a suitable work roll path and the experimental investigations show the feasibility of the process. The joining mechanisms are discussed in detail and are experimentally validated. In the experimental tests presented here, the force-fit component of the joining mechanisms is predominant. It is shown that a combined axial and radial force-fit can increase the maximum transmissible torque significantly.

Details

Original languageEnglish
Article number100063
Number of pages6
JournalJournal of Advanced Joining Processes
Volume3
Early online dateMay 2021
Publication statusPublished - Jun 2021
Peer-reviewedYes

Conference

Title3rd International Conference on Materials Design and Applications (MDA)
Duration5 - 6 November 2020

External IDs

Scopus 85120448725
ORCID /0000-0002-4895-8512/work/146643037

Keywords

Research priority areas of TU Dresden

DFG Classification of Subject Areas according to Review Boards

Subject groups, research areas, subject areas according to Destatis

Keywords

  • Cross-rolling, Hybrid components, Hybrid materials, Joining, Simulation