Advancing Thermal Control in Machine Tools: The Role of Digital Twins

Research output: Contribution to book/Conference proceedings/Anthology/ReportConference contributionContributedpeer-review

Contributors

Abstract

Thermally induced deviations are a leading cause of geometric error in machine tools and present persistent challenges for high-precision manufacturing. This review explores how digital twins (DTs) have advanced thermal management by integrating real-time data, advanced simulation models, and adaptive control strategies. Recent developments in thermal digital twins are categorized as physics-based, data-driven, hybrid, or adaptive modeling approaches. The review highlights their contributions to the prediction and compensation of thermally induced deviations. The emphasis is on model order reduction, machine learning integration, and sensor technologies. Finally, we discuss open challenges, such as model generalization, calibration robustness, early-stage design integration, and lifecycle-wide applications, to guide future research.

Details

Original languageEnglish
Title of host publication4th International Conference on Thermal Issues in Machine Tools (ICTIMT2025)
PublisherSpringer Nature
Pages353-365
Number of pages13
ISBN (electronic)978-3-032-01194-7
ISBN (print)978-3-032-01193-0, 978-3-032-01196-1
Publication statusPublished - 2026
Peer-reviewedYes

Publication series

SeriesLecture Notes in Production Engineering
VolumePart F1564
ISSN2194-0525

Keywords

Keywords

  • Hybrid simulation, Lumped-parameter thermal network, Machine tools, Thermal deviations