Advanced Forming Process Model - AFPM

Research output: Contribution to book/Conference proceedings/Anthology/ReportChapter in book/Anthology/ReportContributedpeer-review

Contributors

Abstract

This chapter discusses methods of modeling and simulating metal forming processes and explains their application in product design, production and process planning. In today’s Finite Element (FE)-based forming analysis, major effects on the forming process are being neglected. Based on the analysis of the elastostatic press and tool properties, a conventional FE process model was extended with the most dominant elastostatic influences. It is shown that complex elastic systems, such as die cushions and tool guidance, are quite easily implemented in FE process simulations by using discrete elements and other reduction methods, recently introduced in commercial simulation software. The benefit of the Advanced Forming Process Model (AFPM) is demonstrated by an experimental verification. Servo mechanical presses enable the manufacturers to establish high-speed processes in sheet metal forming. There, the dynamic press behavior has a much larger influence on the forming process than it has in the relatively static conventional deep drawing. As an example, a highly dynamic forming process is simulated and explained in the following.

Details

Original languageEnglish
Title of host publicationProcess Machine Interactions
PublisherSpringer Nature
Pages383-401
Number of pages19
EditionNeuerscheinung
ISBN (electronic)978-3-642-32448-2
ISBN (print)978-3-642-32447-5
Publication statusPublished - 2013
Peer-reviewedYes

Publication series

SeriesLecture Notes in Production Engineering
VolumePart F1131
ISSN2194-0525

External IDs

researchoutputwizard legacy.publication#50339
Scopus 84949125691
ORCID /0000-0001-7540-4235/work/173051949
ORCID /0000-0001-5126-5699/work/173052065
ORCID /0000-0002-1093-2149/work/173053026