A study on the accuracy of thermography-based temperature measurement in powder-fed directed energy deposition
Research output: Contribution to journal › Conference article › Contributed › peer-review
Contributors
Abstract
Due to continuous development and increasingly deep understanding of the additive process, directed-energy deposition (DED) is becoming more and more interesting for industrial use. However, both the number of influencing factors and the process complexity, still require well-trained operators who can monitor and understand the machine tools. In order to facilitate the operators and to enable longer unattended processes, higher process safety, reliable monitoring systems and closed-loop controller are required. For example, despite a large number of investigations, the monitoring and control of the temperature distribution within the work piece still poses a big challenge. This study focusses on workpiece temperature measurement using a thermal imaging camera that observes the entire machining area. In order examine the measurement error caused by different viewing angles (φφ = 0 … 75°), object temperatures (TT = 333 … 1073K), surface conditions (welded and milled) and materials (316L, Inconel 718 and CuAl10) commonly used in DED, several approaches were followed using a thermal camera. It was found that surface condition and material cause the greatest measuring errors (up to +325K | − 453K). However, the measuring errors can be significantly reduced by suitable selection of the emissivity, so that it is possible to measure even the milled CuAl10 surface at a known viewing angle with a measuring error of +13.3% | − 10.9%.
Details
Original language | English |
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Pages (from-to) | 35-41 |
Number of pages | 7 |
Journal | Procedia CIRP |
Volume | 95 |
Publication status | Published - 2020 |
Peer-reviewed | Yes |
Conference
Title | 20th CIRP Conference on Electro Physical and Chemical Machining, ISEM 2020 |
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Duration | 19 - 21 January 2021 |
City | Zurich, Online |
Country | Switzerland |
Keywords
ASJC Scopus subject areas
Keywords
- Directed energy deposition, Laser cladding, Laser metal deposition, Process monitoring, Temperature distribution, Thermal imaging