A combined approach to optimization of soft sensor architecture and physical sensor configuration

Research output: Contribution to book/Conference proceedings/Anthology/ReportConference contributionContributedpeer-review

Abstract

In the chemical industry, soft sensors are deployed to reduce equipment cost or allow for a continuous measurement of process variables. Soft sensors monitor parameters not via physical sensors but infer them from other process variables. On the one hand, the precision of a soft sensors is affected by its architecture, the choice of parametric equations like balances and thermodynamic or kinetic dependencies in the soft sensor model. On the other hand, uncertainty that is inherent to the input variable values propagates through the soft sensor model and impacts the output uncertainty. The latter is affected by the configuration of physical sensors in the chemical process. This paper proposes an approach for the combined optimization of soft sensor architecture and physical sensor configuration. For this purpose, the method combines an automatic extraction of all possible soft sensor architectures from a set of system equations with an uncertainty-based evaluation of sensor configurations. Applied to an in-situ Continuous Stirred Tank Reactor (CSTR), the method is capable of automatically identifying the optimal combination of soft sensor model and physical sensor configuration. It is further discussed, how the explainability of the results can be improved via variance-based uncertainty decomposition, by contributing soft sensor prediction uncertainty to individual inputs or operations along the calculation path.

Details

Original languageEnglish
Title of host publicationProceedings of the 35th European Symposium on Computer Aided Process Engineering (ESCAPE 35)
EditorsJan Van Impe, Grégoire Léonard, Satyajeet Sheetal Bhonsale, Monika Polanska, Filip Logist
Pages1445-1449
Number of pages5
ISBN (electronic)978-1-7779403-3-1
Publication statusPublished - 1 Jul 2025
Peer-reviewedYes

Publication series

SeriesSystems and Control Transactions
Volume4
ISSN2818-4734

Conference

Title35th European Symposium on Computer Aided Process Engineering
SubtitleClosing the loop 2.0
Abbreviated titleESCAPE 35
Conference number35
Duration6 - 9 July 2025
Website
LocationKU Leuven
CityGhent
CountryBelgium

External IDs

ORCID /0000-0002-5814-5128/work/196054554
ORCID /0000-0001-5165-4459/work/196054948
Mendeley b0c0ca02-817d-330d-a04c-0543d6da5a3a

Keywords

Keywords

  • Soft Sensor, Sensor Configuration, Uncertainty Analysis, Digraph