The future generation of lightweight materials? A Life Cycle Assessment of fiber-reinforced composite cross car beams
Publikation: Vorabdruck/Dokumentation/Bericht › Vorabdruck (Preprint)
Beitragende
Abstract
Fiber-reinforced composites offer promising lightweight alternatives for automotive applications, yet comprehensive life cycle assessments (LCAs) comparing them with conventional metal components remain limited. This study presents the first cradle-to-grave LCA evaluating a recyclable multi-material glass-fiber-reinforced polymer (GFRP) composite cross car beam (CCB) against an aluminium reference, considering 11 CML midpoint impact categories under different scenarios. The study has been conducted as part of a larger research project aimed at supporting the development of a more sustainable GFRP composite CCB. The composite redesign achieves lower cradle-to-grave impacts across 10 of 11 categories, with reductions of 35–37% in toxicity-related impact categories and 8–16% in Global Warming Potential. Ozone Depletion Potential represents the only trade-off (~12–13% increase), attributable to proxy-based inventory data. Despite replacing ~40% of the aluminium mass, residual aluminium supply for the hybrid composite structure dominates upstream impacts, while end-of-life (EoL) recycling credits prove decisive for resource depletion categories. These results indicate that environmental performance in hybrid multi-material composite architectures is governed by metal substitution, scrap minimization, and EoL recycling quality - conditions increasingly decisive as powertrains electrify and electricity grids decarbonize.
Details
| Originalsprache | Englisch |
|---|---|
| Herausgeber (Verlag) | Elsevier Science B.V. |
| Seitenumfang | 32 |
| Publikationsstatus | Veröffentlicht - 28 Feb. 2026 |
Publikationsreihe
| Reihe | SSRN eLibrary / Social Science Research Network |
|---|---|
| ISSN | 1556-5068 |
No renderer: customAssociatesEventsRenderPortal,dk.atira.pure.api.shared.model.researchoutput.WorkingPaper
Externe IDs
| ORCID | /0000-0003-1370-064X/work/207306429 |
|---|---|
| ORCID | /0000-0002-8564-5371/work/219975759 |
Schlagworte
Ziele für nachhaltige Entwicklung
- SDG 7 – Erschwingliche und saubere Energie - Life Cycle Assessment (LCA), environmental assessment, carbon footprint, composites, fiber-reinforced polymers (FRP), automotive lightweight components, automotive industry
Schlagwörter
- Life Cycle Assessment (LCA), environmental assessment, carbon footprint, composites, fiber-reinforced polymers (FRP), automotive lightweight components, automotive industry