Strategies towards large-scale 3D printing without size constraints

Publikation: Beitrag in FachzeitschriftÜbersichtsartikel (Review)BeigetragenBegutachtung

Beitragende

  • Zibo Zuo - , Ghent University (Autor:in)
  • Wouter De Corte - , Ghent University (Autor:in)
  • Yulin Huang - (Autor:in)
  • Xiaoming Chen - (Autor:in)
  • Yamei Zhang - , Southeast University, Nanjing (Autor:in)
  • Jin Li - (Autor:in)
  • Longlong Zhang - (Autor:in)
  • Jianzhuang Xiao - , Tongji University (Autor:in)
  • Yong Yuan - , Tongji University (Autor:in)
  • Ketao Zhang - , Queen Mary University of London (Autor:in)
  • Lulu Zhang - , Shanghai Jiao Tong University (Autor:in)
  • Viktor Mechtcherine - , Institut für Baustoffe, Professur für Baustoffe (Autor:in)

Abstract

Three-dimensional (3D) printing has been profoundly changing the production mode of traditional industries. However, this technique is usually limited to metre-scale fabrication, which prevents large-scale 3D printing (LS3DP) applications such as the manufacturing of buildings, aircraft, ships, and rockets. LS3DP faces great challenges, particularly, it not only requires confronting problems not yet solved by conventional 3D printing, such as the inability to print functional structures due to limitations by single-material manufacturing, but also needs to overcome the size effect limitation of large-scale printing. Here, we systematically review the state of the art in the integration of materials and technologies in LS3DP. We also demonstrate some disruptive engineering cases of LS3DP in the field of construction. The challenges and strategies for overcoming size constraints to achieve LS3DP of functional structures are discussed, including multifunctional 3D printing processes from nano- to large-scale and large-scale 4D printing processes, diverse printable materials and sustainable structures, horizontal and vertical size-independent printers, collaborative and intelligent control of the entire process, and extreme environment printing. These strategies can provide tremendous opportunities for the fully automated, intelligent, and unmanned production of these different material megastructures and internal multiscale multifunctional components such as buildings/structures, aerospace vehicles, and marine equipment.

Details

OriginalspracheEnglisch
Aufsatznummere2346821
FachzeitschriftVirtual and Physical Prototyping
Jahrgang19
Ausgabenummer1
PublikationsstatusVeröffentlicht - 2024
Peer-Review-StatusJa

Schlagworte

Schlagwörter

  • collaborative intelligent control, Large-scale 3D printing, multifunctional processes, novel sustainable materials, size-independent printers