Integrating mineral-bonded carbon fibers into 3D concrete printing

Publikation: Beitrag in Buch/Konferenzbericht/Sammelband/GutachtenBeitrag in KonferenzbandBeigetragenBegutachtung

Beitragende

Abstract

The construction sector is in a process of rethinking: Away from ‘higher, faster, further’ (and cheaper!), toward sustainable, durable, environmentally friendly and highly digitalized and automated construction industry. Additive manufacturing with concrete, also called 3D concrete printing (3DCP) has emerged from these requirements. It enables formwork-free, robot-supported construction and saves resources through slim design. Integration of reinforcement into 3D concrete printing remains however a major challenge. The article at hand presents the recent work at the TU Dresden focusing on the integration of mineral-bonded and polymer-bonded carbon fiber heavy tows in additive manufacturing with concrete. The research work is part of the CRC/TRR 280 sub-project D01. In this technology, the continuous fiber bundles are impregnated with ultra-fine mineral suspension prior to merging them with concrete. The integration of carbon fibers into the 3D printing process has been investigated using two different approaches. The first one makes use of a gantry printer, which enables printing relatively large cross-sections with multiple integrated carbon yarns. The other one uses a six-axis industrial robot arm as a manipulator for printing fine high-resolution structures with a high degree of reinforcement. This approach makes it possible to produce prefabricated 3D topologies with a highly branched inner structure. Such topological optimization stands for highly efficient use of resources, but it also poses special requirements with respect to concrete composition, such as set on demand, so that buildability can be ensured after fresh material is pumped and extruded.

Details

OriginalspracheEnglisch
TitelProceedings for the 6th fib International Congress, 2022- Concrete Innovation for Sustainability
Redakteure/-innenStine Stokkeland, Henny Cathrine Braarud
Herausgeber (Verlag)fib. The International Federation for Structural Concrete
Seiten604-613
Seitenumfang10
ISBN (Print)9782940643158
PublikationsstatusVeröffentlicht - 2022
Peer-Review-StatusJa

Publikationsreihe

Reihefib International Congress 2022
ISSN2617-4820

Konferenz

Titel6th fib International Congress
UntertitelConcrete Innovation for Sustainability
Kurztitelfib 2022
Veranstaltungsnummer6
Dauer12 - 16 Juni 2022
BekanntheitsgradInternationale Veranstaltung
OrtClarion Hotel The Hub
StadtOslo
LandNorwegen

Externe IDs

ORCID /0000-0002-8256-1455/work/142241010

Schlagworte

Forschungsprofillinien der TU Dresden

Fächergruppen, Lehr- und Forschungsbereiche, Fachgebiete nach Destatis

Ziele für nachhaltige Entwicklung

Schlagwörter

  • 3D concrete printing, additive manufacturing, carbon fibers, CRC/TRR 280, reinforcement