In-situ computed tomography and transient dynamic analysis of a single-lap shear test with a composite-metal clinch point

Publikation: Beitrag in Buch/Konferenzbericht/Sammelband/GutachtenBeitrag in KonferenzbandBeigetragenBegutachtung

Abstract

Clinching is a well-established joining technology, e.g. in automotive production, because of its cost-efficiency and the ability to join different materials at low cycle times. Nowadays, a detailed quality inspection of clinch points is usually carried out ex-situ, e.g. via macroscopic examination after joining. However, only 2D-snapshots of the complex three-dimensional and time-dependent forming and damaging phenomena can be made. The closing of cracks and the resetting of elastic deformations due to unloading and specimen preparation are also disadvantageous. In contrast, the use of non-destructive in-situ testing methods enables a deeper insight into the joint deformation and failure phenomena under specific load conditions. In this paper, progressive damage is observed during the single-lap shear testing of a clinch point using in-situ computed tomography (CT) and transient dynamic analysis (TDA). The TDA can continuously monitor the characteristic dynamic response of the joint, which is sensitive to damage and process deviations. In-situ CT creates 3D images of the inner structure of the clinch point at specific process steps. In this work, the sensitivity of both testing methods to detect damage in joints with EN AW 6014 and glass fibre reinforced polypropylene (GF-PP) is evaluated. As a reference, joints with both joining partners made of aluminium alloy (EN AW 6014) are analyzed. It is shown, that TDA and in-situ CT has the potential to identify joint quality as well as critical processing times.

Details

OriginalspracheEnglisch
TitelProduction at the Leading Edge of Technology
Herausgeber (Verlag)Springer, Cham
Seiten265-275
Seitenumfang11
ISBN (elektronisch)978-3-031-18318-8
ISBN (Print)978-3-031-18317-1, 978-3-031-18320-1
PublikationsstatusVeröffentlicht - 2 Feb. 2023
Peer-Review-StatusJa

Publikationsreihe

ReiheLecture Notes in Production Engineering
ISSN2194-0525

(Fach-)Tagung

TitelWGP-Jahreskongress 2022
UntertitelProduction at the Leading Edge of Technology
KurztitelWGP 2022
Veranstaltungsnummer12
Dauer11 - 14 Oktober 2022
OrtUniversität Stuttgart
StadtStuttgart
LandDeutschland

Externe IDs

Scopus 85166646234
ORCID /0000-0003-0014-3039/work/142233870
ORCID /0000-0003-2689-1203/work/142234013
ORCID /0000-0003-1370-064X/work/142243856
ORCID /0000-0001-6422-2196/work/142250490

Schlagworte

Schlagwörter

  • Computed tomography, Active acoustic testing, Clinching