Influence of the production process on the binding mechanism of clinched aluminum steel mixed compounds

Publikation: Beitrag in FachzeitschriftForschungsartikelBeigetragenBegutachtung

Abstract

The multi‐material design and the adaptability of a modern process chain require joining connections with specifically adjustable mechanical, thermal, chemical, or electrical properties. Pre-vious considerations primarily focused on the mechanical properties. The multitude of possible combinations of requirements, materials, and component‐ and joining‐geometry makes an empirical determination of these joining properties for the clinching process impossible. Based on the es-tablished and empirical procedure, there is currently no model that takes into account all questions of joinability—i.e., the materials (suitability for joining), design (security of joining), and production (joining possibility)—that allows a calculation of the properties that can be achieved. It is therefore necessary to describe the physical properties of the joint as a function of the three binding mecha-nisms—form closure, force closure, and material closure—in relation to the application. This approach illustrates the relationships along the causal chain “joint requirement‐binding mechanism-joining parameters” and improves the adaptability of the mechanical joining technology. Geomet-rical properties of clinch connections of the combination of aluminum and steel are compared in a metallographic cross‐section. The mechanical stress state of the rotationally symmetrical clinch points is qualified with a torsion test and by measuring the electrical resistance in the base material, in the clinch joint, and during the production cycle (after clinching, before precipitation hardening and after precipitation hardening).

Details

OriginalspracheEnglisch
Aufsatznummer105
FachzeitschriftJournal of manufacturing and materials processing
Jahrgang5
Ausgabenummer4
PublikationsstatusVeröffentlicht - Dez. 2021
Peer-Review-StatusJa

Schlagworte

Schlagwörter

  • Binding mechanism, Clinching, Electrical test, Process chain, Torsion test