Improving the paintability of sheet molding compounds for high volume production

Publikation: Hochschulschrift/AbschlussarbeitDissertation

Beitragende

Abstract

Sheet Molding Compounds (SMC) present a promising alternative for sheet metal in automotive exterior body panel applications. They offer excellent specific mechanical properties, improved design freedom and a cost-efficient manufacturing process. However, the paintability of SMCs is challenging and this issue has kept the material from a more widespread application, in spite all inherent advantages. This work investigates the underlying reasons of paint defect occurrence and proposes novel solutions to improve upon state-of-the-art technology. Through the modification of conventional SMC an improved surface compound is proposed. This can be combined with a novel manufacturing process, denoted Co-Compression-Molding, which enables the molding of two individual compounds in a single step. The work offers insight into appropriate molding parameter selection to ensure a flawless compression molding process. Additional processing steps are proposed to further improve manufacturing, such as thermography for the early detection of sub-surface voids, and post-processing via electron beam curing.
Titel in Übersetzung
Verbesserung der Lackierbarkeit von Sheet Molding Compounds für die Großserienproduktion

Details

OriginalspracheEnglisch
QualifizierungsstufeDr.-Ing.
Gradverleihende Hochschule
Betreuer:in / Berater:in
  • Modler, Niels, Betreuer:in
  • Vaidya, Uday, Gutachter:in, Externe Person
  • Täger, Olaf, Gutachter:in, Externe Person
Förderer
  • Volkswagen AG
Datum der Verteidigung (Datum der Urkunde)25 Feb. 2022
ISBN's (print)978-3-86780-708-1
PublikationsstatusVeröffentlicht - 24 Juni 2022
No renderer: customAssociatesEventsRenderPortal,dk.atira.pure.api.shared.model.researchoutput.Thesis

Schlagworte

Schlagwörter

  • Lightweighting, Polymers, Composites, Automotive, Leichtbau, Kunststofftechnik, Faserverbundwerkstoffe, Automobilindustrie