Durability assessment of 3D printed cement-based materials: a RILEM TC 304-ADC interlaboratory study

Publikation: Beitrag in FachzeitschriftForschungsartikelBeigetragenBegutachtung

Beitragende

  • Yi Zhang - , Ghent University (Autor:in)
  • Lucas Nascimento de Lima - , ETH Zürich (Autor:in)
  • David Böhler - , Technische Universität München, Technische Universität Braunschweig (Autor:in)
  • Arun Arunothayan - , Swinburne University of Technology (Autor:in)
  • Adewumi John Babafemi - , University of Stellenbosch (Autor:in)
  • Bilal Baz - , Holcim Innovation Center (Autor:in)
  • Laura Caneda-Martinez - , Université Gustave Eiffel (Autor:in)
  • Geert De Schutter - , Ghent University (Autor:in)
  • Hongjian Du - , National University of Singapore (Autor:in)
  • Niklas Freund - , Technische Universität Braunschweig (Autor:in)
  • Yangyunzhi Gao - , National University of Singapore (Autor:in)
  • Lucija Hanžič - , Zavod za gradbeništvo Slovenije (Autor:in)
  • Smrati Jain - , Indian Institute of Technology Madras (IITM) (Autor:in)
  • Zhengwu Jiang - , Tongji University (Autor:in)
  • Emmanuel Keita - , École des Ponts ParisTech (Autor:in)
  • Dirk Lowke - , Technische Universität München, Technische Universität Braunschweig (Autor:in)
  • Inka Mai - , Technische Universität Berlin (Autor:in)
  • Shravan Muthukrishnan - , Swinburne University of Technology (Autor:in)
  • Qiang Ren - , Tongji University (Autor:in)
  • Alise Sapata - , Riga Technical University (Autor:in)
  • Maris Sinka - , Riga Technical University (Autor:in)
  • Chalermwut Snguanyat - , Siam Cement Group (Autor:in)
  • Katarina Šter - , Zavod za gradbeništvo Slovenije (Autor:in)
  • Jolien Van Der Putten - , Ghent University (Autor:in)
  • Zhendi Wang - , China Building Materials Academy (Autor:in)
  • Timothy Wangler - , ETH Zürich (Autor:in)
  • Kim Van Tittelboom - , Ghent University (Autor:in)

Abstract

The two major themes in the current construction industry are digital construction and low environmental impact. As a prominent digital construction technology, concrete 3D printing has attracted increasing attention. However, the current understanding of the durability of 3D printed cement-based materials (3DPCM) remains limited, which hinders its wider application, especially as load-bearing, reinforced concrete structures. This work shares the knowledge acquired during a broad interlaboratory study regarding the durability of 3DPCM with 15 laboratories from 13 countries participating, under the framework of TC 304-ADC ‘Assessment of Additively Manufactured Concrete Materials and Structures’. Anisotropy in water absorption capacity, carbonation and chloride ingress resistance of 3DPCM were evaluated by 15 institutes with their own printable materials and printing equipment. Additionally, the impacts of cold joints on these properties were investigated and a comparison between printed and cast samples was carried out. The outcome of this study indicates that the water absorption test provides information on the bulk porosity of the samples, while the carbonation and chloride ingress tests are more effective and visually reflect the local defects, especially the layer interfaces and cold joints. The water ingress depth of cast samples prepared with printable mixtures is an order of magnitude higher compared to conventional concrete, while their carbonation and chloride ingress resistance are comparable. The sorptivity and estimated water ingress height of printed samples measured in the direction parallel to the filaments is generally higher than that measured in the perpendicular direction and in cast samples. Similarly, the carbonation and chloride ingress depth and rate of printed samples measured in the direction parallel to the filaments is generally higher than that measured in the perpendicular direction or in cast samples. The overall durability of 3DPCM is weakened by anisotropy, these effects can be addressed with targeted mixture design and processing strategies. Due to the variations in printers, printing parameters and materials, three types of cross-section geometries were observed in printed samples with cold joints. The carbonation depth that measured from the maximum carbonation ingress point near the cold joint to the sample edge effectively captures the effect of cold joints in all these three types of cross-section geometries of printed samples. Finally, the participants identified areas of improvement in the methodology and suggestions were made to refine the procedure for adoption in future research.

Details

OriginalspracheEnglisch
Aufsatznummer314
Seitenumfang44
FachzeitschriftMaterials and Structures/Materiaux et Constructions
Jahrgang58
Ausgabenummer9
PublikationsstatusVeröffentlicht - Nov. 2025
Peer-Review-StatusJa
Extern publiziertJa

Externe IDs

ORCID /0000-0003-1811-9491/work/204619969

Schlagworte

Forschungsprofillinien der TU Dresden

DFG-Fachsystematik nach Fachkollegium

Fächergruppen, Lehr- und Forschungsbereiche, Fachgebiete nach Destatis

Schlagwörter

  • Anisotropy, Carbonation, Chloride ingress, Concrete 3D printing, Water absorption