Additive manufacturing of ceramic single and multi-material components–A groundbreaking innovation for space applications too?

Publikation: Beitrag in FachzeitschriftForschungsartikelBeigetragenBegutachtung

Beitragende

  • Uwe Scheithauer - , Fraunhofer-Institut für Keramische Technologien und Systeme (Autor:in)
  • Eric Schwarzer-Fischer - , Fraunhofer-Institut für Keramische Technologien und Systeme (Autor:in)
  • Jan Sieder-Katzmann - , Professur für Raumfahrtsysteme (Autor:in)
  • Martin Propst - , Professur für Raumfahrtsysteme (Autor:in)
  • Johannes Abel - , Fraunhofer-Institut für Keramische Technologien und Systeme (Autor:in)
  • Lisa Gottlieb - , Fraunhofer-Institut für Keramische Technologien und Systeme (Autor:in)
  • Steven Weingarten - , AMAREA Technology GmbH (Autor:in)
  • Lars Rebenklau - , Fraunhofer-Institut für Keramische Technologien und Systeme (Autor:in)
  • Henry Barth - , Fraunhofer-Institut für Keramische Technologien und Systeme (Autor:in)
  • Christian Bach - , Professur für Raumfahrtsysteme (Autor:in)

Abstract

The main advantages of ceramic materials are their excellent thermal, chemical, and mechanical properties. They also have a much lower density than metals, making them ideal for lightweight construction, which can also be interesting for space components. However, ceramics have not been widely used due to their low ductility and the challenges of mechanical processing using conventional methods like milling and turning. Additionally, integrating different functions into a single component has been limited. The introduction of additive manufacturing (AM) technologies has revolutionized this field. It is now possible to manufacture highly complex ceramic components with unprecedented functionality. By hybridizing different manufacturing technologies and materials, additional functions such as electrical contacts, sensors, and actuators can be directly integrated, leading to improved manufacturing costs and component properties. Three different demonstrator examples are presented in this paper to give a first impression of what will be possible in the field of space applications in the future. These examples are a ceramic igniter, a ceramic reactor for thermal decomposition of H2O2, and a ceramic aerospike engine.

Details

OriginalspracheEnglisch
Seiten (von - bis)155-162
Seitenumfang8
FachzeitschriftActa astronautica
Jahrgang221
PublikationsstatusVeröffentlicht - Aug. 2024
Peer-Review-StatusJa

Externe IDs

Scopus 85194190181

Schlagworte

ASJC Scopus Sachgebiete

Schlagwörter

  • Additive manufacturing, Ceramics, Functionalization, Hybridization, Multi-functional, Multi-material